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The 6 most common connection methods for hydraulic fittings

Dec 30, 2025

Understanding the connection methods of hydraulic fittings is an essential part of identifying them and a key factor in proper selection and application. Different connection methods directly determine whether a fitting can be installed correctly, how reliable the sealing performance is, whether the system can withstand operating pressure, and the overall safety and maintenance efficiency of the system. If the wrong connection method is selected, fittings that appear similar may still cause installation difficulties, leakage, loosening, or even safety hazards. Therefore, correctly recognizing hydraulic fitting connection methods is fundamental to ensuring stable, safe, and efficient operation of hydraulic systems.



6 Kinds of Connecting Methods In Hydraulic System


Threaded Connection

Connection Features

  • Achieves connection by tightening internal and external threads through rotation

  • Simple structure with high reliability

  • Installation and removal require rotational operation

Typical Applications

  • Construction machinery

  • Industrial hydraulic systems

  • Fixed pipeline connections

Corresponding Hydraulic Fitting Types

  • FK-K1 American Type Open Hydraulic Quick Coupler

  • FK-K2 Japanese Type Open Hydraulic Quick Coupler

  • Other Hydraulic Quick Coupler

  • KZF 304 Stainless Steel Hydraulic Quick Coupling


The 6 most common connection methods for hydraulic fittings


Thread Locking Connection

Connection Features

  • Combines threaded connection with a locking mechanism (lock nut or sleeve)

  • Strong resistance to vibration

  • Secure connection that is not easily loosened

Typical Applications

  • High-pressure hydraulic systems

  • Equipment exposed to strong vibration

  • Construction and mining machinery

Corresponding Hydraulic Fitting Types

  • FK-L2 Thread Locking Hydraulic Quick Coupler

  • FK-VVS Thread Locked Type Hydraulic Quick Coupler

  • KZE-B Thread Locking Hydraulic Quick Coupling


The 6 most common connection methods for hydraulic fittings

Push-Pull Connection

Connection Features

  • Connects by pushing in and disconnects by pulling out

  • Fast operation without rotation

  • Suitable for frequent connection and disconnection

Typical Applications

  • Mobile hydraulic equipment

  • Agricultural machinery

  • Hydraulic systems requiring frequent maintenance

Corresponding Hydraulic Fitting Types

  • FK-CT Push and Pull Type Hydraulic Quick Coupling


The 6 most common connection methods for hydraulic fittings


Flat Face Connection 

Connection Features

  • Flat-face contact with O-ring sealing

  • Virtually no leakage

  • Minimal fluid loss during disconnection, reducing contamination

Typical Applications

  • Hydraulic systems with high cleanliness requirements

  • Food and pharmaceutical equipment

  • High-pressure precision hydraulic systems

Corresponding Hydraulic Fitting Types

  • FK-FF Flat Face Hydraulic Quick Coupling


The 6 most common connection methods for hydraulic fittings


Ball Valve Connection

Connection Features

  • Equipped with an internal ball valve structure

  • Automatically closes when disconnected to prevent fluid leakage

  • High level of operational safety

Typical Applications

  • Medium- to high-pressure hydraulic systems

  • Applications requiring frequent hose replacement

Corresponding Hydraulic Fitting Types

  • FK-C1 Ball Valves Type Hydraulic Quick Coupling


The 6 most common connection methods for hydraulic fittings


ISO Standard Quick Coupling

Connection Features

  • Complies with international standards

  • High interchangeability

  • Easy to source and replace

Typical Applications

  • General industrial hydraulic systems

  • International equipment compatibility

  • Maintenance and aftermarket service

Corresponding Hydraulic Fitting Types

  • ISO 7241 A Quick Coupling

  • ISO 7241 B Quick Coupling

  • KZD Medium-Pressure Hydraulic Quick Coupling


ISO Standard Quick Coupling

(FK9016)

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