Need a custom pneumatic cylinder? Long stroke, low temperature, heavy load, or special design. No MOQ, CAD in 2 days, sample in 7 days.
Standard cylinders don't always fit your application. We build custom ones.
When an off-the-shelf pneumatic cylinder can't meet your requirements – whether it's a non-standard stroke, extreme temperature, heavy load, or special mounting – Fokca Group delivers engineered solutions.
Our custom cylinder brand Fescolo has been solving challenging applications since 1998. No minimum order. Fast turnaround. Engineering support until it works. Start your project now.
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• Custom Mounts: Any mounting style you need
• Special Features: Magnetic piston, position sensors, integrated valves
• Heavy Load: Reinforced design for high-force applications
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Real customers. Real solutions.
In the demanding world of construction and heavy transportation, dump truck lift cylinders play a critical role in ensuring safe and efficient material handling. These components are required to operate under extreme loads, harsh environments, and continuous duty cycles, making durability and reliability essential factors in their design.
This case study highlights a long-term collaboration with a customer in Mexico, focusing on a dump truck lift cylinder application. The customer initially faced challenges in sourcing a cylinder capable of performing reliably under tough operating conditions.
Through a customized engineering approach—particularly a reinforced sealing design tailored for heavy-duty use—a solution was developed to meet these requirements.
What began as a trial order of just two sample units in 2019 has since evolved into a strong partnership, with annual demand growing to over 900 units. This transformation reflects not only the effectiveness of the technical solution but also the trust built through consistent product performance and responsive support.
In heavy-duty truck applications, pneumatic cylinders are often required to deliver long stroke motion, high load capacity, and stable performance under extreme environmental conditions. Unlike standard cylinders, stroke length is not fixed and must be customized according to specific equipment requirements, especially in applications involving large structural movement ranges.
This case study focuses on a customer in Belgium who required an extra-long stroke air cylinder for truck applications. The project presented two key challenges: achieving a 2800mm stroke length and ensuring reliable operation in extremely low temperatures down to -30°C. Such conditions place high demands on sealing performance, lubrication stability, and structural strength.
To address these challenges, a customized solution was developed, including special low-temperature sealing materials, optimized grease for cold environments, and a reinforced piston rod design to ensure durability and reliability under both long-stroke and low-temperature conditions.
Starting from just two sample units, the project quickly proved successful in real-world applications. With stable performance and strong customer confidence, the order volume grew steadily to 48 units per month, demonstrating both the effectiveness of the technical solution and the value of long-term partnership.
In railway systems, safety-critical components must meet extremely high standards of reliability and durability. Even minor structural failures can pose significant risks to system performance and operational safety. Studies have shown that railway safety depends heavily on the reliability of key components and the integrity of equipment under complex operating conditions .
This case study focuses on a railway brake system application for a customer in Sweden, where reliability requirements are particularly stringent. The customer encountered a critical issue with the original cylinder design—frequent cracking of the end cap—which led to insufficient durability and raised safety concerns during operation.
To address this challenge, a redesigned solution was developed, focusing on strengthening the end cap structure and reinforcing key components to improve overall durability and reliability under demanding conditions.
Following the implementation of the improved design, the issue was successfully resolved. The customer regained confidence in product performance, leading to ongoing repeat orders and a stable long-term partnership.
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| Step | How to do | Description |
|---|---|---|
| 1 | Tell Us Your Need | Submit your requirements: stroke, bore, mounting, and any special conditions |
| 2 | CAD Drawing | We provide a detailed CAD drawing within 2 days |
| 3 | Sample Approval | Sample delivered within 7 days for your testing |
| 4 | Mass Production | Once approved, we proceed with mass production |
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Fescolo is a brand of Fokca Group, dedicated entirely to custom pneumatic cylinders and engineered solutions. By separating custom cylinder services under the Fescolo brand, we ensure every special project receives focused engineering support, faster response, and deeper technical expertise. When you need a non-standard cylinder solution, Fescolo is your dedicated custom team within the Fokca Group.
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Can't find what you need? Let's build it together.
→ Learn more about Fescolo
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Links: www.fescolo.com(Pneumatic)
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