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How many types of pneumatic cylinders and accessories?

Jun 09, 2025

Introduce

Modern industries such as automotive manufacturing, electronics assembly, food packaging, and machining heavily rely on pneumatic cylinders to achieve automation, enhance production efficiency, and improve product quality.

A pneumatic cylinder is an actuator that converts the energy of compressed air into mechanical motion — either linear or rotary. It is a core component in industrial automation systems.



Key Features

Powerful Drive Force: Provides reliable actuation for material handling, positioning, clamping, pushing, and more.


Simple Structure & Easy Maintenance: Compared with electric or hydraulic actuators, pneumatic cylinders are compact, easy to maintain, and quick to replace.


Fast Response & Precise Control: Ideal for high-speed, repetitive automation tasks.


Low Cost & Environmentally Friendly: Uses clean compressed air, with relatively low equipment and operating costs, and high safe


Adaptability to Harsh Environments: Operates reliably in high-temperature, humid, or dusty environments.



Types of Pneumatic Cylinders

ISO 6431 cylinder

The ISO 6431 cylinder is a commonly used pneumatic actuator with standardized dimensions and specifications.

Features:

Standardized dimensions and port sizes

Typically cylindrical shape with a variety of stroke lengths and bore diameters

Equipped with seals and dust rings for airtight performance and durability


Functions:

Provides reliable linear reciprocating motion

Standardized design for easy installation and maintenance


Industries:

Machinery manufacturing

Automated assembly lines

Packaging equipment


Airtac Cylinder

The Pneumatic cylinder airtac is a cost-effective pneumatic actuator.

Features:

Stable quality and cost-effective

Available in ISO standard, compact, mini, and other formats

Uses premium sealing components for long life


Functions:

Suitable for pneumatic actuation in a wide range of automation systems


Industries:

Automotive production

Electronics assembly

Food packaging


Mini Cylinder

Structural Features:

Compact and lightweight

Simple design with short stroke lengths


Functions:

Ideal for light-duty operations such as positioning, clamping, and pushing


Industries:

Electronics manufacturing

Medical devices

Laboratory automation


Compact Air Cylinder

Structural Features:

Short and rigid body with a high force-to-size ratio

Suitable for medium loads in limited spaces


Functions:

Provides powerful actuation in space-constrained environments


Industries:

Machinery and equipment manufacturing

Automation equipment

Robotics applications



Double Rod Guided Cylinder

Structural Features:

Dual piston rods ensure stable and precise motion without deflection

High rigidity prevents damage from lateral forces


Functions:

Delivers precise linear motion and guided support


Industries:

Precision assembly

Machining

Packaging machinery

 

SMC Cylinder

Structural Features:

High-quality construction and comprehensive model selection

Available in standard, compact, mini, and other series


Functions:

Stable performance in various pneumatic control systems


Industries:

Automated production lines

Electronics manufacturing

Food processing machinery

 

Rodless Cylinder

Structural Features:

No external piston rod; power is transmitted via magnetic or mechanical coupling

Space-saving design with long stroke capabilities


Functions:

Enables long-distance linear motion while saving space


Industries:

Automated assembly

Printing machinery

Logistics and material handling



Rotary Cylinder

Structural Features:

Air-powered rotational actuator rather than linear motion

Available in piston-type or gear-type structures

Functions:

Provides angular motion for gripping, turning, indexing, etc.

Industries:

Automation systems

Robotic arms

Packaging and assembly equipment

 

Other Special Types: Stopper Cylinder 


Structural Features:

Equipped with high-strength guide rods or rails to absorb impact and prevent deflection under eccentric loads

Integrated cushioning and mechanical locking mechanisms

Supports various mounting methods


Functions:

Stops or locks moving parts in automated systems

Withstands high-impact environments


Industries:

Conveyor automation

Sorting systems

Automotive assembly



Components of a Pneumatic Cylinder

 Although there are various types of cylinders, as relatively simple pneumatic actuators, their basic structural components are relatively simple, easy to maintain, and highly replaceable.


Cylinder Barrel

Piston

Piston Rod

Front and End Caps

 Seals and O-Rings

Cushioning Mechanism



Accessories for Pneumatic Cylinders

Mounting Accessories

Mounting Accessories are essential for securing the cylinder in place and adapting it to various installation environments. Common types include:


Front/Rear Flanges

Foot Mounts

Clevis Mounts / Trunnion Mounts

Threaded Rod Ends / Rod Eye Bearings / Ball Joints

Magnetic Sensors

Used with cylinders that have magnetically-equipped pistons, enabling non-contact position sensing.


Purpose:

Detect piston position during stroke

Provide electrical feedback to the control system

Enhance automation accuracy and safety

Rod End Accessories

Includes components like clevises, rod eyes, and spherical joints, designed to connect the piston rod to the external load.


Purpose:

Accommodate misalignment or angular motion

Allow secure and flexible coupling with the load

Reduce stress on piston rod and cylinder body

Speed Control Valves

Installed on the air inlet or exhaust ports of the cylinder to regulate air flow.


Purpose:

Precisely control piston speed and stroke timing

Optimize movement smoothness

Improve process consistency and reduce wear

Air Filters, Lubricators, and Regulators

Often used in combination as an FRL unit, these components are essential for maintaining clean, dry, and properly lubricated air supply.


Purpose:

Filter out dust, water, and oil particles

Regulate air pressure to optimal levels

Lubricate internal cylinder components

Extend the service life and ensure reliable performance



Why Choose Fokca

We delight in imparting extremely provide cylinders and related accessories designed for max efficiency and durability. But we do not just offer products — we offer reliable, long-term performance solutions.

Multiple types of cylinders meet different application needs. If you also have customized requirements, our technical team can also tailor solutions specifically for you. No matter what industry you belong to, such as industrial manufacturing, automation, DIY, you can directly contact us.



Conlusion

Pneumatic air cylinders, with their simple structure, quick response, and ease of maintenance, play an irreplaceable role in automation equipment. By selecting the appropriate pneumatic air actuators type and configuring the right accessories, equipment performance and production efficiency can be significantly improved. As actuating components, air cylinders—working in coordination with their accessories—form one of the fundamental power systems in modern intelligent manufacturing.


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